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Slide the shims on (I had 3, so I put all 3 new shims on) and then slide the speedo drive gear onto the shaft with the lip out towards the threads. |
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Use some cam lube or another high quality grease to put a small amount of grease on the bearing, this will help the bearing wear when you are first driving it and there is not enough gear oil on it yet. |
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Drop the shaft into the housing. |
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Grease the outer bearing with cam lube or what ever you used before and drop it in the housing. |
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Place a small amount of RTV on the outside edge of the seal, to help it maintain a leak free status. |
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Dab some loc tite on the threads then use a torque wrench and torque the nut to 125 first, then use a inch lbs wrench to get 2-7 inch lbs of rolling torque, adjust the preload by adding/remove shims accordingly. |
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I was dead on so I used an old bearing and a large deep walled socket to press the seal down, make sure you do not cock the seal and destroy it. |
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Slap a fair amount of Vaseline into the center covering the walls. The Vaseline will give the Needle bearing a good surface to stick to so you do not need to worry about them falling out as you install it. |
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Clean off the gasket surfaces and put a new gasket on, dab some RTV to help hold the gasket in place. Drop the competed assembly into the Transfer case. |
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Install the 5 housing bolts and the speedo cable and reinstall your drive shaft and your good to go. |
This was just that easy, it
took me about 1 hour to do.
Check back for further
updates as I beat on this output shaft, I will let you know the results.
Questions, Comments, Suggestions? Click here to
E-mail me
-Mark Harris
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